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Voice of Customers Pushed By Directed Evolution
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Tan Runhua
rhtan@hebut.edu.cn
(School of Mechanical Engineering, Hebei University of
Technology,
Tianjin, 300130, People�s Republic of China)
Abstract: The three categories of customer requirements
and the patterns for them to �pull� or �push� product design are introduced
first. Technology forecasting is discussed, in which it is pointed out that
the knowledge of TRIZ technology forecasting should be used in �push� pattern.
Voice of the customers driven by directed evolution is formed to implement the
�push� pattern. An engineering case shows how the voice of the customer pushed
by directed evolution is applied.
Key words: Voice of customers Directed evolution TRIZ
Technology forecasting
1 Introduction
Future will be different from the present and changes will
certainly be happen. Technology is responsible for many of the most important
changes. Forecasting future advantages in technology and their impact can be
vital for top management in any manufacturing firms.
The technology forecasting, which is developed in western
countries, can be divided into normative and exploratory[1-3]. The
exploratory covers those techniques based upon an extension of the past through
the present and into future. The normative approach starts from the future and
then traces backwards to present. The main characteristics of successful methods
are quantification and timescales of the parameters to describe the technology.
The TRIZ technology forecasting, which is developed in USSR
by Altshuller[4-5] has different versions now: evolution of technique (ET)[6],
guided technology evolution[7], directed evolution (DE)[8]. The main
characteristics of TRIZ methods are that several patterns and paths in structure
forms for evolution of technology have been abstracted from researching a lot of
patents. These patterns and paths are more easily followed and used by product
designers and researchers.
One of the recent trends is to integrate TRIZ with other
methods to strengthen their strong points. Terninko[9] integrates QFD, TRIZ and
Tanuchi to form a customer-driven robust innovation. In his model, TRIZ is
responsible for solving problems and generating creative solutions. Noel
Leon[10] develops a conceptual design model using QFD/FA/TRIZ, in which TRIZ is
also to solve problems. Schlueter[11] uses IWB2000, which is a TRIZ based
software, to introduce structure into customer requirements of QFD. Savransky[6]
mentions that the knowledge of ET, which is a branch of TRIZ, should be used as
the input of QFD.
Voice of the customers (VOC) is first step for product
design. A methodology to obtain VOC from the knowledge of TRIZ technology
forecasting integrated with Kano�s model[12] will be studied in this paper.
2 Voice of Customers
Voice of the customers (VOC) is the words and phrases that
customers use to describe their wants and needs. Customers will be satisfied
only with products and services that meet or exceed their wants and requirements
at a price that represents value. This means that firms must actively seek out
and understand what their customers really want.
Kano�s model [12] in Fig.1 shows three categories of customer
requirements.

Fig. 1 Kano�s Model
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Expected requirements are
�self-evident� and unspoken. 100% fulfillment of these aspects will never
satisfy a customer. On contrary, when these requirements are absent or
exhibit a failure, customers will be dissatisfied.
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Revealed requirements are
expressed in one-way or the other. They are not hidden. The degree of
fulfillment is highly correlated with customer satisfaction.
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Exciting requirements are
not expected and are not asked for. However, should they be available by the
product, customer can become very exited.
It is the most important task to identify customer
requirements. There are two patterns to obtain the customer requirements, which
are �pull� and �push�. A general practice for pattern �pull� is as following:
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Directly use the product, in
which designers are �to be the customers�.
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Circulate questionnaires.
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Hold focus group discussions with
multiple customers.
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Conduct interviews.
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Go to the locations or places
where the products are actually used by customers for designers to obtain
information directly. This is called �Gemba�.
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Look at competitors� products.
The requirements obtained above are the raw materials and
could not be used by R&D department or designers directly. After analysis of
them a weighted customer requirement list is developed for use in designs. The
characteristic for �pull� pattern is that the wishes, wants, and needs of
customers for products pull the R&D process and designs for products.
The second pattern is �push�. Akia Morita, founder of Sony
Corporation, boasts �our plan is to lead the public to new products rather than
ask them what they want, The public does not know what is possible, we do.�
[13]. The result is products such as the Betamax. This is a typical pattern of
�push�. Behind this, a new idea with possible implementation of technology
produced in a manufacturing firm�s internal environment pushes the design and
offers the market something new for which the customers are prepared to pay.
Generally, the sources of knowledge for new ideas arise outside the company and
reside in experts and publications. Twiss[1] proposes a procedure to capture
them as following:
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Identification of sources of
knowledge.
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Using these sources.
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Evaluation of the significance of
the knowledge.
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Acquisition and transfer into the
company.
Savransky[6] mentions that knowledge about evolution of
technique can be used in marking of innovation. If the trends and paths of
technical evolution in TRIZ are used one of the method for �push� pattern is
formed.
3 TRIZ Technology Forecasting
If technological process consisted of a succession of random
events any attempt to forecast would be impossible. Fortunately, analysis of
historical data from a considerable number of phenomena shows that process is
not random but follows regular patterns[1].
The TRIZ technology forecasting developed by Altshuller[4] is
a set of patterns and paths, which show the trends of technological systems
evolution in structures. These patterns and paths are revealed by analysis of
hundreds of thousands of invention descriptions available in the world patent
databases. The most important finding is that the patterns and paths revealed in
one engineering field can be transferred to other kinds of artificial
systems[6].
There are different visions of description and contents for
TRIZ technology forecasting, which are all development of traditional technology
forecasting of TRIZ developed by Altshuller[4]. Savransky[6] introduces
Evolution of Technique (ET) as the technology forecasting in TRIZ. Fey and Rivin
[7] presents Guided Technology Evolution of TRIZ. Zusman et al[8] of Ideation
International Inc. describe Directed Evolution (DE) and its application. There
is a little difference among these versions. This paper only applies the
knowledge having been developed and DE is selected. The DE is introduced as
following.
There are eight patterns of evolution according to DE, which
are as following.
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Stages of evolutions.
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Uneven development of subsystems.
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Increasing ideality.
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Increasing dynamism and
controllability.
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Increasing complexity, followed
by simplicity.
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Matching and mismatching of
parts.
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Transition toward micro-level and
increasing use of fields.
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Decreasing human involvement.
There are several paths for every pattern. According to
Zusman et al[8], over 350 paths of evolution have been identified to date in DE.
DE can be shown using a tree as a sorting method in Fig.2.

Fig.2 Directed evolution tree
TRIZ-based technological forecasting has following advantages
(Savransky, 2000)[6]:
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Point to subsystems that should
be improved.
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Avoid development of subsystems
that passed maturity stage of evolution or that are in decline stage.
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Show the set of possible paths
for technical development.
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Indicate the way to build a
patent fence around promising techniques at the stages of childhood and
growth and destroy the patent fences of competitors at the growth and
maturity stages of evolution.
The first step for product design is VOC. If the ideas
produced from the knowledge of DE for a selected product are a kind of
information feedback to the marketing and R&D department of a firm the
decision-making will be strengthen.
4 Voice of Customers Driven by Directed Evolution
The exciting requirements of VOC are usually hidden and
customers do not know them. Designers should find them and implement them in the
products to be designed. The DE of TRIZ can be used to support designers to find
exciting requirements. The Fig. 3 is a model to integrate Kano�s model and DE to
produce exciting requirements. Here, the model is called VOC pushed by DE and
includes four steps.
Step 1: Select a specific product. This is a start
point for redesign. It should be selected according to long or short-term
goal of the firm. If it is not necessary to carry out analysis of life
cycle, for example for the redesign of a component, turn to Step 3.
Step 2: Decide its location in the S-curve. The data of
the selected product is analyzed and the location in the S-curve is
determined. If it is in maturity or decline stages new core technology
should be found following Step 3. If it is in childhood or growth,
optimization should be carried out to make improvements. The data for a
product include profit with time, inventions number with time, inventions
level with time and performance with time.
Step 3: Chose an advanced state. There are eight
patterns and many paths of evolution for products. A state from patterns
and paths is chosen as the object of design for the selected product. In
this step, customers may invite to make some evaluations when choosing one
from several possible states.
Step 4: Abstract customer requirements. Three
categories of customer requirements are abstracted from the selected
advanced state for the product together with the questionnaires and gemba.
The exciting requirements are mainly abstracted from the advanced state of
the product. Also, customers should be asked to give their ideas. The
output of this step is a customer requirement list for the following
design stages.

Fig. 3 VOC pushed by DE
5 Engineering Case
A simple example is selected as an engineering case here.
One type of fixture for machine manufacturing is produced in
a firm of China, which is shown in Fig.4. A clasping mechanism, which is a
subsystem of a fixture used in machine center, is a screw mechanism. The
mechanism is operated by an operator's hand. The speed for clasping and
releasing a workpiece is slow and not suitable for the mass production of
mechanical elements. It should be improved to suit fast operations. The
following are the four steps to obtain new customer requirements for its
redesign.

Fig. 4 A fixture
Step 1: Select a specific product
In the firm, different types of fixtures are produced. In one
type as shown in Fig.4, the middle staged one in volume has a great market
potential. It is selected as the specific product and start point for the
redesign.
Step 3: Chose an advanced state
Because it is needed to redesign the clasping mechanism and
the fixture body is not needed to be changed, turn to the Step 3.
There are eight patterns and many paths in AD. Designers
should try different patterns and paths and determine one pattern and one path
and one or two states in the path as the final selected general concept of the
solution to be searched. This process is done and pattern 4,one path in that
pattern are selected.
Pattern 4 of the DE is �increasing dynamism and
controllability�. One of the evolution paths under this pattern is shown in Fig.
5.

Fig. 5 Path of �increasing dynamism and controllability�
Now the product is in state of �one joint� in the path. And
advanced state should be in �liquid�, which is decided by detailed analysis.
�Liquid� here means oil hydraulic system, in which a hydraulic cylinder as a
�tool� should be used for the reason of reducing dimension.
Step 4: Abstract customer requirements
The hidden exciting requirement is �fast clasping and
releasing�. In designer�s mind it should be implemented using a hydraulic
system.
For this simple product, other two kinds of requirements can
be obtained from marketing department of the firm or from the designers
themselves directly. Table 1 shows the three kinds of requirements.
Table 1 Three kinds of requirements
| Exciting requirement |
Fast clasping and releasing workpiece |
| Revealed requirements |
Low cost High reliability Small volume
Easy operation |
| Expected requirements |
Produce and keep clasping force Ability
for pre-adjustment Easy maintenance |
The list of requirements can be as the input information of
the following design steps, such as, as the input of the HOQ (house of quality)
of this product.
6 Conclusions
Two patterns �pull� or �push� for product designs are
defined. In �push� pattern, the new idea with possible implementation of
technology for product design is produced in a firm�s internal environment.
TRIZ technology forecasting presents the structure evolution
of product and the knowledge of evolution is potential resources of �push�
pattern for a firm.
A new procedure to obtain voice of the customers driven by
directed evolution, a version of TTRIZ technology forecasting, is developed, in
which Kano�s model and directed evolution are integrated. It is an
implementation tool to obtain the list of customer requirements, including the
exciting requirements for the product to be designed.
A simple engineering case shows how the procedure is applied
in practice.
Acknowledgement
The author is grateful to the Chinese National Natural
Science Foundation (No. 50175025), Natural Science Foundation of Tianjin (No.
003804611), for funding this work.
References
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Twiss B., Managing technological innovation, Fourth
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Savransky S D, Engineering of creativity, CRC Press, New
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customer-driven robust innovation, TRIZ Journal, Jan., 1998,
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process using QFD/FA/TRIZ, TRIZ Journal, July, 1998,
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Tan Runhua, Professor, Ph.D (Zhejiang University, China).
He used to study in Brunel University of UK as a visiting scholar and Munich
University of Applied Science of Germany as a guest professor. His research
interests are design engineering, CAD, RP/RT, fluid power transmission and
control, software engineering. He has published more than 100 technical papers
and holds several patents now. He has studied and applied TRIZ for four years
and solved several problems for manufacturing firms. He has published the first
book to introduce TRIZ using Chinese in China and has made several reports at
both conferences and for some firms to introduce TRIZ in China.
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